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Product Series

(100% SubConn、Seacon and Burton Compatible)

Gigabit Ethernet Series Watertight Cable Assembly

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1. Drawing information

Dimensions in mm (1 mm = 0.03937 inch)
Threads in inches (1 inch = 25.4 mm)

2. Male View

3. Main parameters

Electrical ParameterNumber of Pins8-Pin10-Pin12-Pin13-Pin16-Pin13-Pin
Rated Current2A7A/2A7A/2A7A/2A7A/2A7A/2A
Micro Male ReceptacleDBH8MDBH10MDBH12MDBH13MDBH16MDLPBH13M
Micro Female CableDIL8FDIL10FDIL12FDIL13FDIL16FDLPIL13M
Micro Male Blanking PlugDCB8MDC10MDC12MDC13MDC16MDLPDC13M
Micro Female Blanking PlugDCB8FDC10FDC12FDC13FDC16FDLPDC13F
Cable Wiring Sequence1:Orange-White, 2:Orange, 3:Green-White, 4:Green, 5:Blue-White, 6:Blue, 7:Brown-White, 8:Brown1:Red, 2:Black, 3:Red/White, 4:Orange, 5:Green-White, 6:Blue, 7:Blue-White, 8:Brown, 9:Orange/White, 10:Brown1:Red, 2:Black, 3:Yellow, 4:Blue, 5:Orange, 6:Green, 7:Brown, 8:White, 9:Red/White, 10:Black/White, 11:Brown/White, 12:Blue/White1:Red, 2:Black, 3:Yellow, 4:Blue, 5:Orange, 6:Green, 7:Brown, 8:White, 9:Red/White, 10:Black/White, 11:Brown/White, 12:Blue/White, 13:Purple1:Red, 2:Black, 3:Yellow, 4:Blue, 5:Orange, 6:Green, 7:Brown, 8:White, 9:Red/White, 10:Black/White, 11:Brown/White, 12:Blue/White, 13:Purple, 14:Green/White, 15:Green, 16:Blue/White1:Red, 2:Black, 3:Yellow, 4:Blue, 5:Orange, 6:Green, 7:Brown, 8:White, 9:Red/White, 10:Black/White, 11:Brown/White, 12:Blue/White, 13:Purple
Mounting Thread & Dimension:
7/16-20UNF-2A, Thread Length: 16mm (P18-19)
1/2-20UNF-2A, Thread Length: 19mm (P20-21)
1/2-20UNF-2A, Thread Length: 25mm (P31)

4. Product Description

Gigabit Ethernet Series Watertight Cable Assemblies

Product Overview & Series Introduction

The Gigabit Ethernet Series Watertight Cable Assemblies by HYSF Subsea (Xiamen Chuida Technology Co., Ltd.) represent our premier high-speed data transmission solution engineered specifically for advanced underwater communication and computing networks. Purpose-built to handle continuous submersion under extreme deep-sea hydrostatic pressures and in highly corrosive marine conditions, this specialized product line integrates standard, micro, and flat watertight connector interfaces matched with specialized gigabit Ethernet subsea cables. Developed through advanced independent technical innovation, our high-bandwidth connectivity architecture provides a premium domestic substitution for core imported subsea components, successfully breaking international brand monopolies across high-end marine industries.

Every cable assembly in this series features high-performance contacts integrally molded through an advanced unibody High-Temperature Vulcanization process into oilfield-hardened neoprene rubber bodies. This robust structural configuration guarantees optimal electrical conductivity, low contact resistance, and uncompromised sealing integrity under continuous high-frequency data loops. To support a vast array of project-specific technical demands, the series provides complete physical interconnected system sets, including:

  • High-Speed Cable Solutions: Specialized subsea network cables featuring a high-shielding twisted pair structure encased in a highly flexible polyurethane or neoprene rubber outer jacket built to withstand rugged marine pulling forces and abrasive friction.
  • Centralized Bulkhead Feedthroughs: Precision threaded and flange receptacles designed for stable enclosure penetration. Receptacle bases feature high-temperature internal wiring and can be machined from elite marine metals—including 316L Stainless Steel, Titanium Alloy, or Naval Brass—paired with specialized fluororubber O-rings to maintain absolute pressure isolation.
  • System Protection Componentry: Heavy-duty matching protective dummy sealing plugs paired with standard POM or optional 316L stainless steel locking nuts to completely shield uncoupled paths from seawater ingress and biological fouling during non-operational cycles.

Key Technical Specifications & Core Features

  • High-Bandwidth Real-Time Streaming: Supports data transmission rates up to 1000 Mbps (1 Gbps), ensuring real-time, zero-latency, and highly stable transmission of high-definition video feeds and large-capacity sensor arrays.
  • Advanced Shielding Architecture: The cable utilizes a specialized twisted pair structure with comprehensive shielding to enhance anti-electromagnetic interference capability, effectively suppressing signal attenuation and cross-talk in complex underwater environments.
  • Full Global Compatibility: Meticulously engineered to comply directly with international subsea interconnect spacing and mating standards, providing full interface compatibility and direct interchangeability with leading global brands such as SubConn and Seacon, minimizing cross-brand operational friction.
  • Deep-Sea Hydrostatic Sealing: Rated and fully verified for standard operational hydrostatic working pressures up to 60MPa, guaranteeing an absolute zero-leakage security threshold at extreme diving depths reaching 6,000 meters.
  • Reliable Electrical Performance: Rated for a standard operational voltage of 550V AC/DC and variable low-voltage signal ranges. Backed by low contact resistance of less than 0.01Ω and a superior insulation resistance threshold of greater than or equal to 200MΩ @ 1000V DC.
  • Broad Operating Temperature Envelope: Certified to preserve raw material flexibility, physical lock integrity, and environmental sealing boundaries across extreme operating temperatures ranging from -60°C up to +80°C with a mechanical life exceeding 500 mating cycles.

Industrial Applications & Working Conditions

The Gigabit Ethernet Series Watertight Cable Assemblies line is uniquely designed to perform under high-vibration, deep-water hydrostatic loads, high-salinity corrosive salt sprays, and intense underwater working conditions. Critical deployment sectors include:

1. Underwater High-Definition Camera Systems

Acts as the primary communication link for underwater network cameras, low-profile illuminated sensor packages, and visual monitoring equipment. It reliably handles high-bandwidth digital command streams alongside continuous real-time video feedback transmission across volatile depth cycles and ocean current displacements.

2. Marine Robotic Remote Control Systems (ROVs & AUVs)

Serves as the mission-critical high-speed data backbone for light-to-heavy Remotely Operated Vehicles and Autonomous Underwater Vehicles. It passes multi-channel data streams, thruster control loops, and surface telemetry commands from main surface umbilicals directly into internal distribution pods with absolute data integrity.

3. Seabed Observation Networks & Sensor Arrays

Extensively deployed to connect complex underwater acoustic detection equipment, oceanographic observation networks, hydrophone arrays, and seabed seismic monitoring packages. The consolidated data paths allow distinct signal channels to route back to central data loggers over long distances with zero signal attenuation.

4. Offshore Energy & Hydrological Monitoring Stations

Utilized across offshore wind farm sub-stations, marine tidal energy arrays, and offshore oilfield drilling manifolds. The heavy-duty neoprene molding and unibody vulcanized joints resist biofouling, intense salt spray, and massive mechanical shocks common during heavy-sea deployment and recovery operations.

Frequently Asked Questions (FAQ)

Q1: Are HYSF Gigabit Ethernet cable assemblies fully compatible with international subsea connector standards?

A: Yes, completely. Our Gigabit Ethernet Series is precision-engineered to mirror the standard international interface specifications, pin profiles, and mechanical spacing of leading global brands like SubConn and Seacon. This full compatibility allows you to seamlessly mix and mate HYSF assemblies with existing international frameworks, ensuring zero troubleshooting friction and drastically lowering cross-brand maintenance costs.

Q2: How does the cable construction protect high-speed data transmission from interference underwater?

A: Our subsea gigabit Ethernet cables utilize a specialized high-shielding twisted pair architecture. This advanced design integrates dual-layer aluminum foil and tinned copper braided shielding to provide maximum defense against electromagnetic interference (EMI). This structural layout eliminates internal wire signal cross-talk, suppresses attenuation over long distance cycles, and guarantees pristine signal integrity even when routed alongside heavy subsea power cables.

Q3: What strict factory quality testing protocols do these high-speed data connectors undergo?

A: Product reliability in extreme data environments is our core foundation, ensuring a proven 99.98% field reliability rate. Every single production batch undergoes severe pre-shipment testing inside our standardized inspection architecture before factory delivery:

  • Hydrostatic Pressure Testing: Tested inside our specialized 60MPa high-pressure pump system, holding full target pressure for 60 minutes to verify zero structure leakage and zero material deformation at simulated depths up to 6,000 meters.
  • Dielectric Withstand Test (Hipot): Applied 2000V DC for 1 minute between individual pins and between pins and the metal shell to confirm that leakage current remains safely below 10mA.
  • Insulation Resistance (IR) Test: Verified with a 15kV insulation tester to guarantee that material and sealing properties exceed greater than or equal to 200MΩ @ 1000V DC.
  • Dynamic Continuity Test: Monitored under real-time resistance meters while undergoing a vigorous manual “shake test” on the cable and joint to ensure uninterrupted signal and data stability under severe marine vibrations.

Q4: What base metal options can be specified for the bulkhead receptacle shells?

A: Our standard stock configurations feature premium high-temperature vulcanized neoprene rubber molded over 316L Stainless Steel, which provides excellent overall mechanical strength and standard rust resistance. For specialized engineering projects, we provide high-precision custom machining upgrades in Titanium Alloy (ideal for strict weight-saving limitations and ultra-deep submersibles) and Naval Brass / Marine Bronze (highly recommended for shallow-water aquaculture due to natural anti-biofouling properties), as well as hard-anodized aircraft aluminum.

Q5: What corporate certifications guarantee the manufacturing quality of HYSF subsea products?

A: HYSF operates under a strictly standardized quality architecture as a certified Technology Enterprise holding over ten core utility model patents. Our facilities are fully audited and certified under the ISO 9001 Quality Management System. Furthermore, our manufacturing workflows, precision production, and raw material tracking records adhere directly to the strict GJB 9001C-2017 National Quality Standard, delivering mission-critical durability across national marine research institutes, defense contractors, top shipyards, and major research bodies like the Chinese Academy of Sciences (CAS).

Contact

Jason Liu

Chief Technical Officer

HYSF Subsea

Proven Solutions in the Field

A showcase of our successful collaborations with global marine robotics, energy, and research partners. Every project reflects our commitment to zero-leak integrity and operational reliability.

Start Your Subsea Project with HYSF

Whether you need a quick quote for standard connectors or a complex custom cable assembly, our engineering team is ready to assist. Expect a technical response within 12 hours.

John Zhang

CEO

Jason Liu
Kevin Wang
Cindy Chen
Lily Li
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