5501-1503 Burton 55 Series 3-Pin Straight Cable Plug Underwater Connector
Product Overview
The
HYSF SUBSEA 5501-1503 3-Pin Straight Cable Plug is a Burton 55 Series compatible subsea electrical connector designed for underwater equipment requiring reliable three-channel electrical connectivity.Featuring a Shell Size 15 configuration and three female socket contacts, the 5501-1503 is a straight inline cable connector designed for subsea cable assemblies and underwater electrical systems.The connector features a molded neoprene body, a corrosion-resistant metal shell, and gold-plated electrical contacts.Its standard cable assembly configuration consists of one connector at one end and an unterminated cable at the other end, allowing customers to integrate the cable directly into their equipment or electrical systems.The cable length can be specified according to individual project requirements.Designed for compatibility with the Burton 5500 Series interface, the 5501-1503 is suitable for ROV systems, subsea tooling, underwater instrumentation, marine equipment, and offshore electrical installations.
Key Features and Benefits
1. Three-Pin Electrical Configuration
The 5501-1503 features three female socket contacts in a Shell Size 15 configuration.The three-contact arrangement provides a compact electrical interface for power, control, and signal connections.Typical applications include:
- Three-wire power connections
- ROV electrical systems
- Underwater sensor connections
- Subsea control circuits
- Marine instrumentation
- Auxiliary equipment connections
- Subsea cable assemblies
2. Burton 55 Series Compatibility
The 5501-1503 follows the Burton 5500 Series connector interface.The 55 Series is widely used in subsea equipment, ROV systems, offshore installations, and underwater electrical assemblies.Its standardized interface allows compatible cable plugs and receptacles to be integrated into existing subsea systems.Compatibility should be confirmed against the exact shell size, contact arrangement, keyway, and mating dimensions.
3. Shell Size 15 Compact Configuration
The 5501-1503 uses a Shell Size 15 metal shell with three electrical contacts.This configuration provides a compact connector solution for equipment requiring three independent electrical connections.The Shell Size 15 design is particularly suitable for compact subsea cable assemblies and underwater equipment interfaces.
4. Straight Cable Plug Design
The 5501-1503 features a straight cable plug configuration.Its straight connector design allows the cable to extend axially from the connector body.This is suitable for conventional cable routing in ROV systems, subsea tooling, and underwater equipment installations.For applications requiring a 90-degree cable exit, the corresponding Burton 55 Series right-angle connector configuration should be considered.
5. Female Socket Contacts
The 5501-1503 features three female socket contacts.In the Burton 5500 Series connector architecture, cable plugs contain socket contacts, while compatible receptacles contain male pin contacts.This arrangement provides a defined contact interface for mating with compatible bulkhead or flange receptacles.The electrical contacts feature gold-plated surfaces to support reliable electrical connectivity.
6. Molded Neoprene Connector Body
The connector features a molded low-carbon neoprene body.Neoprene provides flexibility, environmental resistance, and mechanical protection for subsea cable connector applications.The molded construction helps protect the internal electrical contacts and cable termination area.
7. Corrosion-Resistant Metal Shell
The standard Burton 5500 Series hardware uses passivated 316 stainless steel.The stainless steel shell provides mechanical protection and corrosion resistance in demanding marine environments.Alternative metal materials may be available depending on the selected connector configuration.
8. 600V Electrical Rating
The Burton 5500 Series has a standard voltage rating of 600 V.This makes the connector suitable for appropriately designed subsea power and control circuits.The actual operating voltage must be verified against the complete electrical assembly and project requirements.
9. High-Pressure Subsea Capability
The Burton 5500 Series technical documentation specifies a pressure rating of 10,000 psi, approximately 690 bar.This pressure capability makes the connector family suitable for demanding deep-water applications.The complete installation should be evaluated according to the mating receptacle, cable construction, sealing surfaces, and operating environment.
10. Gold-Plated Electrical Contacts
The electrical contacts feature gold-plated surfaces designed to provide reliable electrical conductivity and help minimize contact resistance.The Burton 5500 Series technical specifications indicate contact resistance below 0.01 Ω.The three female socket contacts are designed to mate with the corresponding male contacts in compatible receptacles.
11. Cable Length Customization
The 5501-1503 is supplied as a cable-mounted connector assembly.The standard product configuration has one connector end and one open cable end.Cable length can be specified according to project requirements.Customized cable assemblies can be considered for:
- ROV power distribution
- Subsea tooling
- Underwater monitoring equipment
- Offshore electrical installations
- Marine instrumentation
- Subsea control systems
The cable specification, conductor size, cable jacket material, and termination requirements should be confirmed before production.
12. More Than 500 Mating Cycles
The Burton 5500 Series specifies more than 500 mating cycles.Proper alignment, clean contact surfaces, and correct mating procedures help maintain connector performance during repeated use.
13. Suitable for ROV and Offshore Applications
The 5501-1503 is particularly suitable for underwater equipment requiring a reliable three-contact cable connection.Potential applications include:
- Work-Class ROV systems
- ROV tooling and manipulators
- Subsea umbilical assemblies
- Subsea control modules
- Underwater instrumentation
- Offshore inspection equipment
- Marine research systems
- Subsea electrical distribution
5501-1503 Technical Specifications
| Parameter | Specification |
|---|
| Brand | HYSF SUBSEA |
| Model | 5501-1503 |
| Connector Series | Burton 5500 Series Compatible |
| Product Type | Straight Cable Connector Plug (CCP) |
| Shell Size | 15 |
| Number of Contacts | 3 |
| Contact Gender | Female Socket |
| Installation Type | Inline / Cable Mount |
| Connector Configuration | Straight |
| Cable Termination | One Connector End / One Open Cable End |
| Cable Length | Customized |
| Connector Body Material | Low-Carbon Neoprene |
| Shell Material | 316 Stainless Steel |
| Contact Material | Gold-Plated Electrical Contacts |
| Rated Voltage | 600 V |
| Maximum Current | 15 A (reference series specification; confirm final configuration) |
| Contact Resistance | <0.01 Ω |
| Insulation Resistance | >250 MΩ |
| Pressure Rating | >600 bar (series specification) |
| Mating Cycles | >500 |
| Operating Temperature | -5°C to +65°C |
| Mating Interface | Compatible Burton 55 Series Receptacle |
Engineering Note: Specifications are based on available Burton 5500 Series technical documentation. Electrical current capacity and pressure qualification must be confirmed against the actual connector configuration, cable, mating receptacle, and HYSF production test records.
Three-Pin Contact Configuration
The 5501-1503 features three female socket contacts.The Burton 5500 Series uses socket contacts in cable plugs and pin contacts in receptacles.The standard cable conductor identification should follow the approved production wiring diagram.Before cable assembly or equipment integration, engineers should verify:
- The three contact positions.
- The mating-face orientation.
- The conductor identification.
- The pin-to-wire assignment.
- Electrical continuity.
- Insulation resistance.
- Cable termination requirements.
Customized conductor arrangements can be evaluated according to project requirements.
Cable Assembly Configuration
The 5501-1503 is supplied with one connector at one end of the cable and an open cable end at the opposite side.This configuration allows customers to connect the unterminated cable to their own electrical equipment or subsea systems.Available customization options may include:
- Cable length
- Cable conductor size
- Cable jacket material
- Cable outside diameter
- Conductor identification
- Cable termination
- Customized cable assembly
The exact cable specification should be confirmed before production.
Compatible Connectors and Accessories
Burton 5507-1503 – 3-Pin Bulkhead Receptacle
The Burton 5507 Series is a bulkhead connector configuration designed for equipment panel and pressure housing installation.The compatible shell size and three-pin arrangement should be verified before mating with the 5501-1503.
Burton 5506-1503 – 3-Pin Flange Receptacle
The Burton 5506 Series is a flange-mount receptacle configuration for subsea equipment installations.It can be considered for compatible three-contact cable plug assemblies.
Burton 55R1-1503 – 3-Pin Right-Angle Cable Plug
The 55R1 Series is designed for applications requiring a 90-degree cable exit.It provides an alternative to the straight 5501-1503 configuration.
Burton 55 Series Locking Sleeve
The appropriate locking sleeve should be selected according to the connector configuration to maintain secure mechanical engagement.Always verify accessory compatibility before ordering.
Typical Applications of 5501-1503
1. Remotely Operated Vehicles (ROVs)
The 5501-1503 provides a three-contact cable connection for ROV electrical systems, tooling, auxiliary equipment, and subsea instrumentation.
2. Subsea Tooling
Underwater tools and manipulators frequently require compact electrical connections for power and control circuits.The 5501-1503 provides a suitable three-contact cable interface for compatible subsea equipment.
3. Subsea Umbilical Assemblies
Subsea umbilicals and cable termination systems require reliable electrical connectors for connecting underwater equipment.The 55 Series interface provides an established connector option for compatible cable assemblies.
4. Subsea Control Modules
Subsea control systems may incorporate multiple electrical connections for monitoring, instrumentation, and auxiliary functions.The three-contact configuration can be considered for suitable control circuits.
5. Marine Instrumentation
Marine sensors and instrumentation systems require reliable electrical connections for power and signal transmission.The 5501-1503 offers a compact cable-mounted interface for suitable applications.
6. Offshore Inspection Equipment
Offshore inspection systems frequently use subsea cameras, sensors, lighting equipment, and electrical tools.The connector can be integrated into compatible underwater cable assemblies.
7. Oceanographic Research Equipment
Scientific underwater equipment may require reliable electrical interfaces for sensors and monitoring instruments.The 5501-1503 provides a three-contact connection option for suitable subsea applications.
Installation and Maintenance Guidelines
Step 1: Inspect the Connector
Inspect the connector shell, contact sockets, molded body, and cable assembly for visible damage.
Step 2: Verify Compatibility
Confirm the shell size, contact arrangement, keyway, and mating interface of the receptacle.
Step 3: Check the Contacts
Ensure that the female socket contacts are clean and free from contamination or mechanical damage.
Step 4: Verify Electrical Continuity
Check the three conductors and verify the approved wiring assignments.
Step 5: Mate the Connector
Follow the manufacturer’s recommended mating procedure and ensure correct mechanical alignment.
Step 6: Secure the Locking Mechanism
Install the appropriate locking sleeve or coupling accessory according to the approved configuration.
Step 7: Perform System Testing
Verify electrical continuity, insulation resistance, and the complete assembly’s pressure qualification before deployment.
Step 8: Maintain After Use
Inspect the connector after recovery and follow the manufacturer’s recommended cleaning and maintenance procedures.
Important: The Burton 5500 Series is a dry-mate connector family. Connectors should be mated and unmated in a dry environment and de-energized unless the specific configuration is qualified otherwise.
Quality Control and Testing
Depending on the ordered configuration and project requirements, HYSF SUBSEA quality-control procedures may include:
- Visual inspection
- Dimensional verification
- Contact inspection
- Electrical continuity testing
- Insulation resistance measurement
- Contact resistance measurement
- Cable identification checks
- Mating compatibility verification
- Mechanical inspection
- Hydrostatic pressure testing
The applicable test procedures and acceptance criteria should be established according to the approved connector configuration and intended operating environment.
Frequently Asked Questions
Q1: What is the 5501-1503 underwater connector?
The 5501-1503 is a three-pin straight cable connector plug from the Burton 5500 Series, featuring Shell Size 15 and female socket contacts.
Q2: How many contacts does the 5501-1503 have?
It features three female socket contacts.
Q3: Is the 5501-1503 a male or female connector?
The 5501-1503 cable plug uses female socket contacts. Its compatible receptacle uses male pin contacts.
Q4: What is the shell size?
The connector uses Shell Size 15.
Q5: What is the rated voltage?
The standard Burton 5500 Series voltage rating is 600 V.
Q6: What is the maximum current?
The Burton 5500 Series reference specification lists up to 15 A for the 1503 configuration. Confirm the actual rating against the final cable and production configuration.
Q7: What is the pressure rating?
The Burton 5500 Series documentation specifies a pressure rating of 10,000 psi, approximately 690 bar.
Q8: What is the standard cable length?
The cable length is specified according to the ordered assembly. The corresponding part-number suffix identifies the cable length in feet for standard configurations.
Q9: What is the connector body material?
The standard connector molding uses low-carbon neoprene.
Q10: Which connector mates with 5501-1503?
Compatible Burton 55 Series receptacles with the corresponding Shell Size 15 and three-contact configuration.
Q11: Can the cable length be customized?
Yes. The cable length can be specified according to the project requirements.
Q12: Is 5501-1503 suitable for ROV applications?
Yes. Its three-contact configuration and Burton 55 Series interface make it suitable for compatible ROV, subsea tooling, and offshore equipment.
Q13: Is the connector wet-mate?
The Burton 5500 Series is a dry-mate connector family. It should normally be connected and disconnected in a dry environment.
Q14: Can it be used with other 55 Series compatible brands?
It can be considered for systems following the same 55 Series interface. Exact shell, keyway, contact, and dimensional compatibility should be verified before deployment.
Why Choose HYSF SUBSEA 5501-1503?
The
HYSF SUBSEA 5501-1503 Burton 55 Series Compatible 3-Pin Straight Cable Plug provides a practical electrical connection solution for demanding subsea applications.Its principal advantages include:
- Burton 55 Series compatible interface
- Shell Size 15 configuration
- Three female socket contacts
- Straight inline cable plug design
- Molded neoprene connector body
- 316 stainless steel shell hardware
- Gold-plated electrical contacts
- 600 V standard series voltage rating
- High-pressure subsea design
- More than 500 mating cycles
- One connector end and one open cable end
- Customized cable lengths
- Suitable for ROV and subsea tooling applications
For ROV manufacturers, subsea engineering companies, offshore equipment suppliers, and marine research organizations, the 5501-1503 provides a compact three-contact cable connection solution compatible with the Burton 55 Series interface.
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