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Custom Underwater Connector Solutions
Every underwater project has unique requirements. HYSF’s customization capabilities ensure you get connectors designed specifically for your application.
Customization Options
Electrical Configuration
- Pin count: 1 to 64+ pins
- Current rating: 1A to 100A+
- Voltage rating: Up to 600V
- Signal, power, or mixed configurations
- Coaxial and fiber optic inserts
Housing Materials
- Titanium (grade 2, grade 5)
- Stainless steel (316L, 17-4PH)
- Bronze and brass
- Engineering plastics (PEEK, PPS)
- Custom plating and coatings
Cable Integration
- Custom cable lengths
- Special jacket materials
- Armored or unarmored options
- Tether integration
- Pre-molded strain relief
Custom Design Process
- Requirements Review: Share your specifications and application details
- Engineering Proposal: We provide design recommendations and quote
- Prototype Development: Samples built for testing (4-6 weeks)
- Validation: You test and approve the design
- Production: Full manufacturing begins (2-4 weeks)
Common Custom Applications
| Industry | Common Customizations |
|---|---|
| ROV/AUV | High pin count, compact size, tether integration |
| Oceanographic | Special materials, extreme depth ratings |
| Oil & Gas | High pressure, H2S resistance, fire rating |
| Defense | EMC shielding, ruggedization, special certs |
| Renewable Energy | High voltage, long-term submersion |
No Minimum for Custom Projects
Unlike many manufacturers, we support custom projects from prototype quantities to full production. No excessive MOQ requirements.
Have a custom requirement? Contact our engineering team to discuss your project.
