Product Series

(100% SubConn、Seacon and Burton Compatible)

HYSF Metal Shell High Voltage 55 Series Connector 4 Pin Underwater High Voltage Metal Shell Connector

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(Click on the image to enlarge)

1. Drawing information

Dimensions in mm (1 mm = 0.03937 inch)
Threads in inches (1 inch = 25.4 mm)

2. Plug Color Configuration

Robust stainless steel metal shell in natural silver finish with black molded insulator. O-rings: Black Nitrile (standard), optional blue or green for easy underwater mating identification. Inline cable jacket in standard black. Custom cable colors, marking, and boot colors available upon request.

3. Main parameters

HYSF Metal Shell High Voltage 55 Series Connector | 4 Pin Underwater High Voltage Metal Shell Connector | IE55 High Voltage Subsea Bulkhead Connector | Burton Compatible Metal Shell High Voltage Series

  • Contacts: 4 pins (High Voltage configuration)
  • Depth Rating: 6000 meters
  • Matings: >500 cycles
  • Electrical Specification: High Voltage rated (ideal for high-power subsea applications)
  • Contact Resistance: <0.010 Ω
  • Insulation Resistance: >200 MΩ
  • Temperature Rating: -4°C to +60°C
  • Design: Heavy-duty metal shell for superior mechanical strength, EMI shielding, and high-voltage insulation
  • Compatibility: Fully interchangeable with Burton Metal Shell High Voltage 55 Series
  • Custom Options: Single/Double O-ring, right-angle, flange mount, extended thread, custom cable lengths

4. Material & Installation Requirements

  • Connector Shell: 316L Stainless Steel (standard) or Titanium (optional for lightweight & extreme corrosion resistance)
  • Insulator: High-performance polymer
  • Contacts: Gold plated brass
  • O-Rings: Nitrile (standard) or Viton/FKM
  • Nuts & Washers: Stainless Steel

5. Dimension & Thread Specifications

(All dimensions in mm. Threads in inches. 1 inch = 25.4 mm)

Key Variants

  • 55A1-3204: Compact male, Length 68.4 mm
  • 5507-3204-0001: Bulkhead receptacle, 1-1/2″ × 12UNF-2A thread, O-Ring 2-130, Length 58.3 mm
  • 5501-3204-0002: Inline cable version, Length 143 mm, Ø57 mm
  • 5501-3204-0000: Inline cable version, shorter body
  • 5506-3204-0001: Panel mount receptacle, 2-9 Stub Acme thread, O-Ring 2-133, Length 66.8 mm
  • 5507-3200: Compact bulkhead receptacle, Length 58.3 mm
  • 55R1-3204-0002: Right-angle version, compact 90° design, Length 120 mm

BCR Face View 4-pin high-voltage configuration.

HYSF Metal Shell High Voltage 55 Series (4 Contacts) connectors are engineered with a rugged stainless steel shell specifically for high-voltage subsea power transmission. Ideal for ROVs, AUVs, underwater thrusters, cameras, sensors, and offshore instrumentation requiring reliable high-voltage performance at full ocean depth. The heavy-duty metal construction provides exceptional durability, EMI shielding, and long-term reliability.

Fully customizable – stainless steel or titanium construction, single or double O-ring, right-angle or flange mount options, extended threads, custom cable lengths, and exact dimensional matching to Burton specifications.

Face view

Contact

Jason Liu

Chief Technical Officer

HYSF Subsea

jason@hysfsubsea.com

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