Quick Answer
Every HYSF connector undergoes: (1) Visual inspection, (2) Electrical continuity test, (3) Insulation resistance test, (4) Pressure test (1.5x rated), (5) Leak test. Test reports available on request. ISO 9001:2015 certified manufacturing.
Quick Answer
Every HYSF connector undergoes: (1) Visual inspection, (2) Electrical continuity test, (3) Insulation resistance test, (4) Pressure test (1.5x rated), (5) Leak test. Test reports available on request. ISO 9001:2015 certified manufacturing.
Standard Testing Protocol
1. Visual Inspection
- Housing surface quality
- Thread condition
- O-ring seating
- Contact alignment
- Marking and labeling
2. Electrical Testing
| Test | Standard | Acceptance |
|---|---|---|
| Continuity | <10 mΩ per contact | Pass |
| Insulation Resistance | >1000 MΩ @ 500V DC | Pass |
| Dielectric Strength | 1500V AC, 1 min | No breakdown |
| Contact Resistance | <5 mΩ variation | Pass |
3. Pressure Testing
- Test pressure: 1.5x rated working pressure
- Duration: 24 hours
- Medium: Water or hydraulic fluid
- Monitoring: Continuous pressure logging
- Acceptance: No pressure drop >5%
4. Leak Testing
- Helium mass spectrometer: For critical applications
- Bubble test: Standard production
- Acceptance: No visible leaks
Optional Extended Testing
| Test Type | Additional Cost | Lead Time |
|---|---|---|
| Temperature cycling | +10% | +3 days |
| Vibration testing | +15% | +5 days |
| Saline corrosion | +10% | +7 days |
| Mating cycle test | +20% | +10 days |
| Full qualification | Quote | +20 days |
Documentation
- Standard: Certificate of Compliance included
- Test reports: Available on request
- Traceability: Serial number tracking
- Material certs: Available for critical applications
Contact Us
Quality inquiries: quality@hysfsubsea.com
Test reports: Include order number in request
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