5501-1504 Burton 55 Series 4-Pin Straight Cable Plug Underwater Connector
Product Overview
The
HYSF SUBSEA 5501-1504 Burton 55 Series Compatible 4-Pin Straight Cable Plug is a subsea electrical connector designed for underwater equipment requiring reliable four-channel electrical connectivity.Belonging to the Burton 5500 Series compatible connector family, the 5501-1504 features a Shell Size 15 configuration and four female socket contacts.Its straight inline cable plug design provides a practical electrical interface for subsea cable assemblies, ROV systems, underwater tooling, and offshore equipment.The connector features a molded elastomer body, a corrosion-resistant stainless steel metal shell, and gold-plated electrical contacts.The standard cable assembly configuration consists of one connector at one end and an open cable end at the other end, allowing customers to integrate the cable directly into their equipment or electrical systems.Cable length, conductor specifications, and termination arrangements can be customized according to project requirements.Designed around the Burton 5500 Series mating interface, the 5501-1504 is suitable for compatible bulkhead receptacles, flange receptacles, and other subsea electrical assemblies.
Key Features and Benefits
1. Four-Pin Electrical Configuration
The 5501-1504 features four female socket contacts in a Shell Size 15 configuration.The four-contact arrangement provides a compact electrical interface for power, control, and signal connections.Typical applications include:
- Four-wire power connections
- ROV electrical systems
- Underwater sensor connections
- Subsea control circuits
- Marine instrumentation
- Auxiliary equipment connections
- Subsea cable assemblies
- Combined power and signal circuits
The four female socket contacts are designed to mate with compatible male pin receptacles in the Burton 55 Series.
2. Burton 55 Series Compatibility
The 5501-1504 follows the Burton 5500 Series connector interface.The 55 Series is widely used in subsea equipment, ROV systems, offshore installations, and underwater electrical assemblies.Its standardized interface allows compatible cable plugs and receptacles to be integrated into existing subsea systems.Compatibility should be confirmed against the exact shell size, contact arrangement, keyway, and mating dimensions.
3. Shell Size 15 Compact Configuration
The 5501-1504 uses a Shell Size 15 metal shell with four electrical contacts.This configuration provides a compact connector solution for equipment requiring four independent electrical connections.The Shell Size 15 design is particularly suitable for compact subsea cable assemblies and underwater equipment interfaces.
4. Straight Cable Plug Design
The 5501-1504 features a straight cable plug configuration.Its straight connector design allows the cable to extend axially from the connector body.This is suitable for conventional cable routing in ROV systems, subsea tooling, and underwater equipment installations.For applications requiring a 90-degree cable exit, a compatible Burton 55 Series right-angle connector configuration should be considered.
5. Four Female Socket Contacts
The 5501-1504 features four female socket contacts.In the Burton 5500 Series connector architecture, cable plugs contain socket contacts, while compatible receptacles contain male pin contacts.This arrangement provides a defined contact interface for mating with compatible bulkhead or flange receptacles.The electrical contacts feature gold-plated surfaces to support reliable electrical connectivity.
6. Molded Elastomer Connector Body
The connector features an integrally molded elastomer body.The molded construction provides flexibility, mechanical protection, and environmental resistance for subsea cable connector applications.The metal shell underneath the elastomer body helps protect the connector against mechanical stress and cable flexing damage.
7. Corrosion-Resistant Stainless Steel Shell
The standard Burton 5500 Series uses passivated 316L stainless steel for its penetrator shell.The stainless steel shell provides mechanical protection and corrosion resistance in demanding marine environments.Alternative metal materials may be available depending on the selected connector configuration.
8. 600V Standard Voltage Rating
The Burton 5500 Series standard voltage designation is 600 V.This makes the connector suitable for appropriately designed subsea power and control circuits.Higher-voltage configurations are available within the wider 5500 Series family, subject to specific product configuration and qualification.The actual operating voltage must be verified against the complete electrical assembly and project requirements.
9. Four-Contact Electrical Capability
The 5501-1504 provides four independent electrical contact positions.A compatible 55 Series product listing specifies 10 A per contact for the Shell Size 15 four-pin configuration.This provides a reference electrical capability for applications requiring multiple power or signal conductors.Actual current-carrying performance depends on contact specifications, conductor size, operating temperature, and electrical loading.
10. High-Pressure Subsea Capability
The Burton 5500 Series technical documentation specifies a pressure rating of 10,000 psi, approximately 690 bar.This pressure capability makes the connector family suitable for demanding deep-water applications.The complete installation should be evaluated according to the mating receptacle, cable construction, sealing surfaces, and operating environment.
11. Gold-Plated Electrical Contacts
The electrical contacts feature gold-plated surfaces designed to provide reliable electrical conductivity and help minimize contact resistance.The 5500 Series uses high-conductivity copper-alloy contacts.The four female socket contacts are designed to mate with the corresponding male contacts in compatible receptacles.
12. Custom Cable Lengths and Configurations
The 5501-1504 is supplied as a cable-mounted connector assembly.The standard assembly configuration has one connector at one end and an open cable end at the opposite side.Cable length can be specified according to project requirements.Customized cable assemblies can be considered for:
- ROV power distribution
- Subsea tooling
- Underwater monitoring equipment
- Offshore electrical installations
- Marine instrumentation
- Subsea control systems
- Power and signal distribution
The cable specification, conductor size, cable jacket material, and termination requirements should be confirmed before production.
13. More Than 500 Mating Cycles
The Burton 5500 Series compatible product specification indicates more than 500 mating cycles.Proper alignment, clean contact surfaces, and correct mating procedures help maintain connector performance during repeated use.
14. Suitable for ROV and Offshore Applications
The 5501-1504 is particularly suitable for underwater equipment requiring a reliable four-contact cable connection.Potential applications include:
- Work-Class ROV systems
- ROV toolskids
- Subsea umbilical assemblies
- Subsea control modules
- Underwater instrumentation
- Offshore inspection equipment
- Marine research systems
- Subsea electrical distribution
- AUV and underwater robotic systems
5501-1504 Technical Specifications
| Parameter | Specification |
|---|
| Brand | HYSF SUBSEA |
| Model | 5501-1504 |
| Connector Series | Burton 5500 Series Compatible |
| Product Type | Straight Cable Connector Plug (CCP) |
| Shell Size | 15 |
| Number of Contacts | 4 |
| Contact Gender | Female Socket |
| Installation Type | Inline / Cable Mount |
| Connector Configuration | Straight |
| Cable Termination | One Connector End / One Open Cable End |
| Cable Length | Customized |
| Connector Body Material | Integrally Molded Elastomer |
| Shell Material | Passivated 316L Stainless Steel |
| Contact Material | Gold-Plated High-Conductivity Copper Alloy |
| Standard Voltage Rating | 600 V |
| Reference Current Rating | 10 A per Contact |
| Contact Resistance | Refer to approved product specification |
| Insulation Resistance | Refer to approved product specification |
| Pressure Rating | 10,000 psi / Approximately 690 bar |
| Mating Cycles | >500 (compatible product reference) |
| Cable Type | UL SOW-A / MIL-C-915, subject to configuration |
| Mating Interface | Compatible Burton 55 Series Receptacle |
Engineering Note: The 5500 Series original technical catalog specifies 10,000 psi pressure capability, a standard 600 V rating, passivated 316L stainless steel shells, high-conductivity copper-alloy contacts, and integrally molded elastomer bodies. The 10 A per-contact rating is based on a compatible four-pin product reference. Confirm actual HYSF electrical ratings, insulation resistance, cable specifications, and pressure qualification against the approved production drawings and test records.
Four-Pin Contact Configuration
The 5501-1504 features four female socket contacts.The Burton 5500 Series uses socket contacts in cable plugs and male pin contacts in compatible receptacles.The four-contact arrangement provides an electrical interface for appropriately designed power, signal, and control circuits.Before cable assembly or equipment integration, engineers should verify:
- The four contact positions.
- The mating-face orientation.
- The conductor identification.
- The pin-to-wire assignment.
- Electrical continuity.
- Insulation resistance.
- Cable termination requirements.
Customized conductor arrangements can be evaluated according to project requirements.
Important: The exact contact numbering and conductor colors should follow the approved 5501-1504 production wiring diagram.
Cable Assembly Configuration
The 5501-1504 is supplied with one connector at one end of the cable and an open cable end at the opposite side.This configuration allows customers to connect the unterminated cable to their own electrical equipment or subsea systems.The original Burton 5500 Series part-number structure uses a separate suffix to identify the cable length or assembly length in feet.Available customization options may include:
- Cable length
- Cable conductor size
- Cable jacket material
- Cable outside diameter
- Conductor identification
- Cable termination
- Customized cable assembly
The exact cable specification should be confirmed before production.
Compatible Connectors and Accessories
5507-1504 – 4-Pin Bulkhead Receptacle
The Burton 5507 Series is a bulkhead connector configuration designed for equipment panel and pressure housing installation.The compatible four-pin arrangement and Shell Size 15 configuration should be verified before mating with the 5501-1504.
5506-1504 – 4-Pin Flange Receptacle
The Burton 5506 Series is a flange-mount receptacle configuration for subsea equipment installations.It can be considered for compatible four-contact cable plug assemblies.
55R1 Series – Right-Angle Cable Plug
The Burton 55R1 Series is designed for applications requiring a 90-degree cable exit.It provides an alternative to the straight 5501-1504 configuration.
Burton 55 Series Dummy Plug
A compatible dummy plug can be used to protect the receptacle interface when the operational cable connector is not installed.The dummy plug should be selected according to the corresponding shell size and contact configuration.
Note: Confirm the exact part number, contact arrangement, keyway, and mounting dimensions before ordering mating receptacles and accessories.
Typical Applications of 5501-1504
1. Remotely Operated Vehicles (ROVs)
The 5501-1504 provides a four-contact cable connection for ROV electrical systems, tooling, auxiliary equipment, and subsea instrumentation.
2. Subsea Tooling
Underwater tools and manipulators frequently require compact electrical connections for power and control circuits.The 5501-1504 provides a suitable four-contact cable interface for compatible subsea equipment.
3. Subsea Umbilical Assemblies
Subsea umbilicals and cable termination systems require reliable electrical connectors for connecting underwater equipment.The 55 Series interface provides an established connector option for compatible cable assemblies.
4. Subsea Control Modules
Subsea control systems may incorporate multiple electrical connections for monitoring, instrumentation, and auxiliary functions.The four-contact configuration can be considered for suitable control circuits.
5. Marine Instrumentation
Marine sensors and instrumentation systems require reliable electrical connections for power and signal transmission.The 5501-1504 offers a compact cable-mounted interface for suitable applications.
6. Offshore Inspection Equipment
Offshore inspection systems frequently use subsea cameras, sensors, lighting equipment, and electrical tools.The connector can be integrated into compatible underwater cable assemblies.
7. AUV and Underwater Robotic Systems
Autonomous underwater vehicles and robotic platforms frequently require compact multi-contact electrical interfaces.The 5501-1504 provides four contact positions for appropriately designed electrical connections.
8. Subsea Electrical Distribution
The connector can be considered for suitable four-conductor electrical distribution and control applications in subsea systems.
Installation and Maintenance Guidelines
Step 1: Inspect the Connector
Inspect the connector shell, contact sockets, molded body, and cable assembly for visible damage.
Step 2: Verify Compatibility
Confirm the shell size, contact arrangement, keyway, and mating interface of the receptacle.
Step 3: Check the Contacts
Ensure that the four female socket contacts are clean and free from contamination or mechanical damage.
Step 4: Verify Electrical Continuity
Check the four conductors and verify the approved wiring assignments.
Step 5: Mate the Connector
Follow the manufacturer’s recommended mating procedure and ensure correct mechanical alignment.
Step 6: Secure the Locking Mechanism
Install the appropriate locking sleeve or coupling accessory according to the approved configuration.
Step 7: Perform System Testing
Verify electrical continuity, insulation resistance, and the complete assembly’s pressure qualification before deployment.
Step 8: Maintain After Use
Inspect the connector after recovery and follow the manufacturer’s recommended cleaning and maintenance procedures.
Important: The Burton 5500 Series is a dry-mate connector family. Circuits should be de-energized before mating or unmating. Do not treat this connector as a wet-mate connector.
Quality Control and Testing
Depending on the ordered configuration and project requirements, HYSF SUBSEA quality-control procedures may include:
- Visual inspection
- Dimensional verification
- Contact inspection
- Electrical continuity testing
- Insulation resistance measurement
- Contact resistance measurement
- Cable identification checks
- Mating compatibility verification
- Mechanical inspection
- Hydrostatic pressure testing
The applicable test procedures and acceptance criteria should be established according to the approved connector configuration and intended operating environment.
Frequently Asked Questions
Q1: What is the 5501-1504 underwater connector?
The 5501-1504 is a four-pin straight cable connector plug from the Burton 5500 Series, featuring Shell Size 15 and female socket contacts.
Q2: How many contacts does the 5501-1504 have?
It features four female socket contacts.
Q3: Is the 5501-1504 a male or female connector?
The 5501-1504 cable plug uses female socket contacts. Its compatible receptacle uses male pin contacts.
Q4: What is the shell size?
The connector uses Shell Size 15.
Q5: What is the standard voltage rating?
The standard Burton 5500 Series voltage rating is 600 V.
Q6: What is the rated current?
A compatible 5501-1504 product specification lists 10 A per contact. The final rating should be confirmed against the selected cable and production configuration.
Q7: What is the pressure rating?
The Burton 5500 Series technical documentation specifies a pressure rating of 10,000 psi, approximately 690 bar.
Q8: What is the standard cable length?
The cable length is specified according to the ordered assembly. The original Burton part-number system uses a separate suffix to identify the cable or assembly length in feet.
Q9: What is the connector body material?
The standard Burton 5500 Series connector uses an integrally molded elastomer body with an underlying metal shell.
Q10: What is the shell material?
The standard shell material is passivated 316L stainless steel.
Q11: Which connector mates with 5501-1504?
Compatible Burton 55 Series receptacles with the corresponding Shell Size 15 and four-contact configuration.
Q12: Can the cable length be customized?
Yes. Cable lengths and cable assembly configurations can be specified according to project requirements.
Q13: Is 5501-1504 suitable for ROV applications?
Yes. Its four-contact configuration and Burton 55 Series interface make it suitable for compatible ROV, subsea tooling, and offshore equipment.
Q14: Is the connector wet-mate?
No. The Burton 5500 Series is a dry-mate connector family. It should normally be connected and disconnected in a dry environment.
Q15: Can it be used with other 55 Series compatible brands?
It can be considered for systems following the same 55 Series interface. Exact shell, keyway, contact, and dimensional compatibility should be verified before deployment.
Why Choose HYSF SUBSEA 5501-1504?
The
HYSF SUBSEA 5501-1504 Burton 55 Series Compatible 4-Pin Straight Cable Plug provides a practical electrical connection solution for demanding subsea applications.Its principal advantages include:
- Burton 55 Series compatible interface
- Shell Size 15 configuration
- Four female socket contacts
- Straight inline cable plug design
- Molded elastomer connector body
- Passivated 316L stainless steel shell
- Gold-plated electrical contacts
- 600 V standard series voltage rating
- Reference 10 A per-contact capability
- 10,000 psi series pressure rating
- More than 500 mating cycles
- One connector end and one open cable end
- Customized cable lengths
- Suitable for ROV and subsea tooling applications
For ROV manufacturers, subsea engineering companies, offshore equipment suppliers, and marine research organizations, the 5501-1504 provides a compact four-contact cable connection solution compatible with the Burton 55 Series interface.
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