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Standard 2-5 Pin Watertight Connectors

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1. Информация о чертежах

Размеры в мм (1 мм = 0,03937 дюйма)
Резьба в дюймах (1 дюйм = 25,4 мм)

2. Male View

3. Основные параметры

Electrical ParametersNumber of Pins2-Pin3-Pin4-Pin5-Pin
Rated Current10A10A10A10A
Standard Male CableIL2MIL3MIL4MIL5M
Standard Female CableIL2FIL3FIL4FIL5F
Standard Male ReceptacleBH2MBH3MBH4MBH5M
Standard Female ReceptacleBH2FBH3FBH4FBH5F
Standard Flange Male ReceptacleSFBHFL2MSFBHFL3MSFBHFL4MSFBHFL5M
Standard Flange Female ReceptacleSFBHFL2FSFBHFL3FSFBHFL4FSFBHFL5F
Standard Oilfield Male ReceptaclePBOF2MPBOF3MPBOF4MPBOF5M
Standard Oilfield Female ReceptaclePBOF2FPBOF3FPBOF4FPBOF5F
Standard L-Shaped Male CableILRA2MILRA3MILRA4MILRA5M
Standard L-Shaped Female CableILRA2FILRA3FILRA4FILRA5F
Standard Male PlugDC2MDC3MDC4MDC5M
Standard Female PlugDC2FDC3FDC4FDC5F
Cable Wiring Sequence1:Red, 2:Black1:Red, 2:Black, 3:Brown1:Red, 2:Black, 3:Brown, 4:Blue1:Red, 2:Black, 3:Yellow, 4:Blue, 5:Orange
Notes:
Installation Requirements: All dimensions are in mm. Base mounting radius: 18.5 mm; surface roughness: Ra1.6; mounting thread: 7/16-20UNF-2A; thread length: 19 mm.
Note: Locking nuts are included with the connectors according to their specifications and do not require separate ordering. Standard material: POM; optional material: 316L stainless steel.

4. Product Description

Standard 2-5 Pin Watertight Connectors

Product Overview & Series Introduction

Сайт Standard 2-5 Pin Watertight Connectors series by HYSF Subsea (Xiamen Chuida Technology Co., Ltd.) represents the global industry benchmark for robust, wet-mateable power and signal distribution systems. Engineered specifically for relentless, long-term submersion in high-pressure marine and oceanographic environments, this deep-sea rubber series delivers uncompromised electrical integrity and flexible layout termination options to achieve domestic substitution for imported core products and provide absolute mission-critical reliability.

Every connector configuration features heavy-duty gold-plated copper contacts housed within premium high-temperature vulcanized neoprene rubber bodies. To accommodate complex structural layouts on subsea hulls, instrumentation enclosures, and pressure chambers, the standard series provides a comprehensive array of physical form factors, including:

  • Cable Solutions: Standard Male/Female inline cables (IL2M to IL5F) and right-angled, space-saving L-shaped variants (ILRA2M to ILRA5F).
  • Bulkhead Feedthroughs: Threaded receptacles (BH2M to BH5F) paired with premium fluororubber O-rings, and heavy-duty Flange receptacles (SFBHFL2M to SFBHFL5F) molded with rugged marine-grade metal housings—such as 316L Stainless Steel, Titanium Alloy, or Naval Brass—for rugged pressure hull enclosure penetration.
  • Specialized Infrastructure Fittings: Oilfield-hardened pressure-balanced assemblies (PBOF2M to PBOF5F) and protective dummy sealing plugs (DC2M to DC5F) to isolate and shield inactive electrical lines.

Key Technical Specifications & Core Features

  • 100% Brand Interchangeability: Designed with standard international interface profiles that are fully compatible, mateable, and interchangeable with leading global subsea brands (such as SubConn and Seacon), drastically minimizing international spare parts inventory and maintenance friction.
  • Wet-Mateable Capability: Engineered with tight-tolerance rubber sealing lips that allow seamless underwater connecting and disconnecting operations while fully submerged or in harsh marine splash-zones, ensuring immediate plug-and-play field reliability.
  • Deep-Sea Performance Rating: Rated for standard operational hydrostatic pressures up to 60MPa, guaranteeing absolute zero-leakage performance at extreme diving depths reaching 6,000 meters.
  • Optimized Electrical Parameters: Maintains a steady current rating of 10A per pin under an operational voltage of 550V AC/DC, backed by a superior insulation resistance rating of ≥200MΩ @ 1000V DC and low contact resistance (<0.01Ω).
  • Extreme Temperature Endurance: Certified to preserve structural material flexibility and sealing integrity across a harsh operating temperature envelope ranging from -60°C to +80°C.

Industrial Applications & Working Conditions

Сайт Standard 2-5 Pin Subsea Rubber Series is intentionally designed to perform under high-vibration, deep-water hydrostatic loads, intense salt spray, and severe ultraviolet aging conditions[cite: 1]. Key deployment fields include:

1. Marine Robotic Systems (ROVs & AUVs)

Acts as the primary umbilical connection interface for light-to-medium Remotely Operated Vehicles (ROVs) and Autonomous Underwater Vehicles (AUVs). These 2-to-5 pin configurations are critical for channeling telemetry commands, continuous diagnostic sensor data, and localized power lines from main pressure hulls to peripheral thruster modules, sensor arrays, and robotic arms.

2. Subsea Instrumentation & Monitoring Arrays

Deployed extensively across oceanographic observation networks, hydrophone arrays, seismic monitoring probes, seabed detection arrays, and environmental sensor packages. The low contact resistance and high insulation parameters ensure stable low-voltage signal routing and continuous battery loopbacks with zero signal attenuation over long-term subsea deployment cycles.

3. Underwater Visual & Lighting Equipment

Serves as the mission-critical connection backbone for high-definition underwater network cameras, diving monitoring boxes, and high-power LED underwater searchlights[cite: 1]. It reliably handles high-inrush current demands and stable high-frequency video feedback transmission across volatile depth changes and intense ocean current displacements.

4. Offshore Energy & Hydrological Stations

Utilized across offshore wind farm sub-stations, marine tidal energy converters, offshore oil and gas drilling manifolds, and aquaculture infrastructure[cite: 1]. The heavy-duty neoprene molding resists biofouling, marine growth, and severe mechanical pulling forces common during heavy-sea deployment and recovery operations.

Часто задаваемые вопросы (FAQ)

Q1: Are HYSF Standard 2-5 Pin connectors fully compatible with other global brands?

A: Yes, 100%. Our Standard Subsea Rubber Series is precision-engineered to mirror the interface profiles, dimensions, and locking mechanics of leading global standards like SubConn and Seacon[cite: 1]. This full compatibility allows you to plug an HYSF inline cable directly into existing international bulkhead receptacles, significantly reducing spare parts sourcing costs and system retrofitting friction.

Q2: What quality testing procedures do these watertight connectors undergo before shipment?

A: Quality control is our core foundation. Every single batch undergoes rigorous testing backed by a standard-compliant inspection system:

  • Hydrostatic Pressure Test: Tested in our 100MPa high-pressure pump system for 60 minutes to verify zero leakage and zero structural deformation at simulated depths up to 6,000m.
  • Insulation Resistance (IR) Test: Verified using a 15kV tester to ensure resistance exceeds 200MΩ @ 1000V DC.
  • Dielectric Withstand Test (Hipot): Applied 2000V DC for 1 minute between pins to ensure leakage current remains below 10mA.
  • Dynamic Continuity Test: Monitored via a precision resistance tester while undergoing a vigorous manual shake test to guarantee continuous signal transmission under high marine vibrations.

Q3: What does “wet-mateable” mean, and can these connectors be plugged in while fully submerged underwater?

A: Yes, “wet-mateable” means our connectors are specifically designed with tight-tolerance rubber sealing lips that wipe away water during the mating process. This allows operators to safely connect and disconnect the electrical lines while fully submerged in freshwater or highly corrosive seawater, as well as in wet splash-zones, without threatening the short-circuit insulation threshold.

Q4: What material options are available for the bulkhead receptacle housings?

A: To accommodate varying operational environments and budgets, our standard bulkhead receptacles are manufactured using high-temperature vulcanized neoprene rubber paired with premium base metals[cite: 1]. Standard stock features Нержавеющая сталь 316L, but we also provide customized or specialized machining options in Титановый сплав (for extreme weight reduction and depth limits), Naval Brass / Marine Bronze (for exceptional biofouling resistance), and hard-anodized aircraft aluminum.

Q5: What quality management certifications does HYSF hold for marine manufacturing?

A: HYSF operates under a strictly standardized quality architecture. We are fully certified under the ISO 9001 Quality Management System. Furthermore, our precision production and military-grade trace data compliance adhere directly to the strict GJB 9001C-2017 National Standard, delivering a proven 99.98% product reliability rate across major marine research institutes, defense contractors, and offshore engineering operations.

Связаться с

Джейсон Лю

Главный технический специалист

HYSF Subsea

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Джейсон Лю
Кевин Ванг
Синди Чен
Лили Ли
Демонстрация контактной формы
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