5501-2008 Burton 55 Series Compatible 8-Pin Straight Cable Plug Underwater Connector
Product Overview
The
HYSF SUBSEA 5501-2008 Burton 55 Series Compatible 8-Pin Straight Cable Plug is a subsea electrical connector designed for underwater equipment requiring reliable eight-channel electrical connectivity.Featuring a Shell Size 20 configuration and eight female socket contacts, the 5501-2008 provides a compact electrical interface for subsea cable assemblies, ROV systems, underwater tooling, and offshore equipment.The connector follows the Burton 5500 Series interface and is designed for compatibility with corresponding 55 Series receptacles.Its construction features an integrally molded elastomer body, a corrosion-resistant 316L stainless steel shell, and high-conductivity copper-alloy electrical contacts.The original Burton contact arrangement specifies eight 16 AWG conductors for the 2008 configuration, making it suitable for applications requiring larger conductors than the Shell Size 15 eight-pin configuration.The standard cable connector plug (CCP) is factory molded onto the cable, with the opposite cable end available for connection to customer equipment.Cable length and cable specifications can be customized according to project requirements.The 5501-2008 is suitable for work-class ROVs, subsea tooling, umbilical termination systems, subsea control modules, marine instrumentation, and offshore electrical installations.
Key Features and Benefits
1. Eight-Pin Electrical Configuration
The 5501-2008 features eight female socket contacts in a Shell Size 20 configuration.The eight-contact arrangement provides multiple independent electrical circuits within a single subsea connector interface.Typical applications include:
- Multi-channel power connections
- ROV electrical systems
- Underwater sensor connections
- Subsea control circuits
- Marine instrumentation
- Auxiliary equipment connections
- Subsea cable assemblies
- Combined power and signal circuits
- Multi-conductor electrical distribution
The eight female socket contacts are designed to mate with compatible male pin receptacles in the Burton 55 Series.
2. Burton 55 Series Compatibility
The 5501-2008 follows the Burton 5500 Series dimensional and mating interface.The 55 Series is widely used in subsea equipment, ROV systems, offshore installations, and underwater electrical assemblies.Its standardized interface allows compatible cable plugs and receptacles to be integrated into existing subsea systems.The 5501-2008 can be considered as a replacement or alternative for compatible Burton 55 Series cable plug installations.Compatibility should be confirmed against the exact shell size, contact arrangement, keyway, and mating dimensions.
3. Shell Size 20 Configuration
The 5501-2008 uses a Shell Size 20 metal shell with eight electrical contacts.Compared with the Shell Size 15 configuration, Shell Size 20 provides a larger connector body and accommodates the 8 × 16 AWG contact arrangement.This makes it suitable for equipment requiring larger conductors and a more substantial connector interface.
4. Eight 16 AWG Conductors
One important feature of the 5501-2008 is its original Burton 2008 contact arrangement.The technical catalog specifies:
8 × 16 AWG conductorsThis conductor arrangement provides a larger wire cross-section than the 8 × 18 AWG configuration used in the Shell Size 15 1508 arrangement.It is particularly useful for applications requiring multiple electrical circuits with larger conductors.The actual current capacity must be determined according to cable construction, conductor bundling, ambient temperature, and operating conditions.
5. Straight Cable Plug Design
The 5501-2008 features a straight cable connector plug configuration.Its straight design allows the cable to extend axially from the connector body.This configuration is suitable for conventional cable routing in:
- ROV systems
- Subsea tooling
- Umbilical assemblies
- Underwater control systems
- Marine instrumentation
- Offshore electrical equipment
For applications requiring a 90-degree cable exit, a compatible right-angle connector configuration should be considered.
6. Eight Female Socket Contacts
The 5501-2008 features eight female socket contacts.In the Burton 5500 Series connector architecture, cable plugs contain female socket contacts, while compatible receptacles contain male pin contacts.This arrangement helps ensure that exposed powered pins are not located on the cable plug side.The contacts are manufactured from high-conductivity copper alloy. Gold-plated contact surfaces are available in compatible configurations to support reliable electrical connectivity.
7. Integrally Molded Elastomer Body
The connector features an integrally molded elastomer body.The molding process bonds the elastomer to the internal metal structure, providing mechanical protection and environmental sealing.The molded construction helps protect the internal electrical contacts and cable termination area.The metal shell beneath the elastomer body also provides mechanical strength and resistance to cable flexing damage.
8. Passivated 316L Stainless Steel Shell
The standard Burton 5500 Series uses passivated 316L stainless steel for its connector shell.This material provides:
- Marine corrosion resistance
- Mechanical strength
- Seawater compatibility
- Structural protection
- Long-term subsea equipment suitability
Alternative materials, including titanium, may be evaluated for specialized applications.
9. 600V Standard Voltage Rating
The standard Burton 5500 Series voltage rating is 600 V.This makes the connector suitable for appropriately designed subsea power and control circuits.The wider 5500 Series family also offers selected high-voltage configurations, including 1000 V, 2000 V, and 3000 V options.However, these ratings require specific contact arrangements and insulation designs.The standard 5501-2008 configuration should not be assumed to support these higher voltages without separate engineering confirmation.
10. High-Pressure Subsea Capability
The Burton 5500 Series technical documentation specifies a pressure rating of 10,000 psi, approximately 690 bar.The connector family uses metal shells, recessed receptacle pins, and an integrated face-type sealing arrangement.This construction is designed for demanding underwater applications.The complete installed assembly should be evaluated according to the mating receptacle, cable construction, mounting configuration, and operating environment.
11. High-Conductivity Electrical Contacts
The original Burton 5500 Series specifies high-conductivity copper-alloy electrical contacts.The contact design provides a conductive interface for multi-channel electrical connections.Gold-plated contact configurations are available in compatible product offerings.The contact material, plating thickness, and electrical performance should be confirmed against the approved production configuration.
12. Customized Cable Lengths
The 5501-2008 is a factory-molded cable connector plug.The standard assembly consists of one connector at one end and an open cable end at the other.The cable length is specified through the final part-number suffix.For example:
- 5501-2008-0004: 4 ft cable assembly
- 5501-2008-0010: 10 ft cable assembly
- 5501-2008-0015: 15 ft cable assembly
The final cable length and cable specification should be confirmed before production.
13. Dry-Mate Connection Design
The Burton 5500 Series is a dry-mate underwater connector family.Its mating interface uses an integrated face-type seal.The connector should be connected and disconnected in a dry environment, with electrical circuits de-energized before mating or unmating.It should not be marketed as a connector designed for live underwater mating operations.
14. Suitable for ROV and Offshore Applications
The 5501-2008 is particularly suitable for underwater equipment requiring multiple electrical circuits and larger conductor sizes.Potential applications include:
- Work-Class ROV systems
- ROV toolskids
- Subsea umbilical assemblies
- Subsea control modules
- Underwater instrumentation
- Offshore inspection equipment
- Marine research systems
- Subsea electrical distribution
- AUV and underwater robotic systems
- Subsea monitoring networks
5501-2008 Technical Specifications
| Parameter | Specification |
|---|
| Brand | HYSF SUBSEA |
| Model | 5501-2008 |
| Connector Series | Burton 5500 Series Compatible |
| Product Type | Straight Cable Connector Plug (CCP) |
| Shell Size | 20 |
| Number of Contacts | 8 |
| Contact Gender | Female Socket |
| Installation Type | Inline / Cable Mount |
| Connector Configuration | Straight |
| Contact Arrangement | 8 × 16 AWG |
| Cable Termination | One Connector End / One Open Cable End |
| Cable Length | Customized |
| Connector Body Material | Integrally Molded Elastomer |
| Shell Material | Passivated 316L Stainless Steel |
| Contact Material | High-Conductivity Copper Alloy |
| Contact Plating | Gold-Plated, subject to configuration |
| Standard Voltage Rating | 600 V |
| Current Capacity | Refer to conductor ampacity and approved configuration |
| Pressure Rating | 10,000 psi / Approximately 690 bar |
| Cable Type | UL SOW-A / MIL-C-915 |
| Connector Type | Dry-Mate |
| Mating Interface | Compatible Burton 55 Series Receptacle |
Engineering Note: The original Cooper Interconnect Burton 5500 Series catalog specifies the 2008 contact arrangement as eight 16 AWG conductors. It specifies a 10,000 psi series pressure rating, a standard 600 V rating, and high-conductivity copper-alloy contacts. The original catalog directs users to its Ampacity appendix for current capacity rather than specifying a universal current rating for every contact configuration.The exact electrical ratings, contact plating, cable specifications, dimensions, and pressure qualification of the HYSF production version should be confirmed against approved engineering drawings and test records.
Eight-Pin Contact Configuration
The 5501-2008 features eight female socket contacts.The original Burton contact arrangement identifies the 2008 configuration as:
8 × 16 AWGThe Burton 5500 Series uses socket contacts in cable plugs and male pin contacts in compatible receptacles.Before cable assembly or equipment integration, engineers should verify:
- The eight contact positions.
- The mating-face orientation.
- The conductor identification.
- The pin-to-wire assignment.
- Electrical continuity.
- Insulation resistance.
- Cable termination requirements.
Customized conductor arrangements can be evaluated according to project requirements.
Important: The exact contact numbering and conductor colors should follow the approved 5501-2008 production wiring diagram.
Cable Assembly Configuration
The 5501-2008 is supplied as a factory-molded cable connector plug.One end features the 8-pin connector, while the opposite end provides an open cable termination for connection to customer equipment.The original Burton part-number system identifies cable length through the final suffix.Examples:
| Part Number | Cable Assembly Length |
|---|
| 5501-2008-0004 | 4 ft |
| 5501-2008-0006 | 6 ft |
| 5501-2008-0010 | 10 ft |
| 5501-2008-0015 | 15 ft |
Available customization options may include:
- Cable length
- Cable conductor size
- Cable jacket material
- Cable outside diameter
- Conductor identification
- Cable termination
- Customized cable assembly
The exact cable specification should be confirmed before production.
Compatible Connectors and Accessories
5507-2008 – 8-Pin Bulkhead Receptacle
The Burton 5507 Series is a bulkhead connector configuration designed for equipment panel and pressure housing installation.The 5507-2008 is the corresponding Shell Size 20, eight-contact bulkhead receptacle configuration.It features male pin contacts designed to mate with compatible 5501-2008 cable plugs.
5506-2008 – 8-Pin Flange Receptacle
The Burton 5506 Series is a flange-mount receptacle configuration for subsea equipment installations.It can be considered for compatible Shell Size 20 eight-contact cable plug assemblies.Confirm the exact ordering configuration and availability before selection.
5502-2008 – 8-Pin Cable Connector Receptacle
The Burton 5502 Series is an inline cable-mounted receptacle configuration.It can be considered for specialized cable splice assemblies and cable-to-cable electrical connections.
55R1-2008 – 8-Pin Right-Angle Cable Plug
The Burton 55R1 Series is designed for applications requiring a 90-degree cable exit.It provides an alternative to the straight 5501-2008 configuration.
55A1-2008 – 8-Pin Attachable Cable Plug
The Burton 55A1 Series is an attachable cable plug configuration designed for customer cable termination.It can be considered when customers need to assemble the connector onto their own cable.
Note: Verify exact part-number availability, contact arrangement, keyway, and mounting dimensions before ordering mating receptacles and accessories.
Typical Applications of 5501-2008
1. Remotely Operated Vehicles (ROVs)
The 5501-2008 provides an eight-contact cable connection for ROV electrical systems, tooling, auxiliary equipment, and subsea instrumentation.Its 8 × 16 AWG configuration is particularly relevant for applications requiring larger conductors.
2. Subsea Tooling
Underwater tools and manipulators frequently require multiple electrical connections for power and control circuits.The 5501-2008 provides an eight-contact cable interface for compatible subsea tooling systems.
3. Subsea Umbilical Assemblies
Subsea umbilicals and cable termination systems require reliable electrical connectors for connecting underwater equipment.The 55 Series interface provides an established connector option for compatible cable assemblies.
4. Subsea Control Modules
Subsea control systems may incorporate multiple electrical connections for monitoring, instrumentation, and auxiliary functions.The eight-contact configuration can be considered for suitable control circuits.
5. Marine Instrumentation
Marine sensors and instrumentation systems require reliable electrical connections for power and signal transmission.The 5501-2008 offers a cable-mounted interface for suitable multi-channel applications.
6. Offshore Inspection Equipment
Offshore inspection systems frequently use subsea cameras, sensors, lighting equipment, and electrical tools.The connector can be integrated into compatible underwater cable assemblies.
7. AUV and Underwater Robotic Systems
Autonomous underwater vehicles and robotic platforms frequently require compact multi-contact electrical interfaces.The 5501-2008 provides eight contact positions for appropriately designed electrical connections.
8. Subsea Electrical Distribution
The connector can be considered for suitable eight-conductor electrical distribution and control applications in subsea systems.
9. Oceanographic Research Equipment
Underwater research equipment often requires multiple electrical circuits for sensors, monitoring devices, and auxiliary systems.The eight-pin configuration provides a practical connection option for compatible research equipment.
Installation and Maintenance Guidelines
Step 1: Inspect the Connector
Inspect the connector shell, contact sockets, molded body, and cable assembly for visible damage.
Step 2: Verify Compatibility
Confirm the Shell Size 20 configuration, contact arrangement, keyway, and mating interface of the receptacle.
Step 3: Check the Contacts
Ensure that all eight female socket contacts are clean and free from contamination or mechanical damage.
Step 4: Verify Electrical Continuity
Check the eight conductors and verify the approved wiring assignments.
Step 5: Mate the Connector
Follow the manufacturer’s recommended mating procedure and ensure correct mechanical alignment.
Step 6: Secure the Locking Mechanism
Install the appropriate locking ring or retention accessory according to the approved configuration.
Step 7: Perform System Testing
Verify electrical continuity, insulation resistance, and the complete assembly’s pressure qualification before deployment.
Step 8: Maintain After Use
Inspect the connector after recovery and follow the manufacturer’s recommended cleaning and maintenance procedures.
Important: The Burton 5500 Series is a dry-mate connector family. Circuits should be de-energized before mating or unmating. Do not treat this connector as a wet-mate connector.
Quality Control and Testing
Depending on the ordered configuration and project requirements, HYSF SUBSEA quality-control procedures may include:
- Visual inspection
- Dimensional verification
- Contact inspection
- Electrical continuity testing
- Insulation resistance measurement
- Contact resistance measurement
- Cable identification checks
- Mating compatibility verification
- Mechanical inspection
- Hydrostatic pressure testing
The applicable test procedures and acceptance criteria should be established according to the approved connector configuration and intended operating environment.
Frequently Asked Questions
Q1: What is the 5501-2008 underwater connector?
The 5501-2008 is an eight-pin straight cable connector plug from the Burton 5500 Series, featuring Shell Size 20 and female socket contacts.
Q2: How many contacts does the 5501-2008 have?
It features eight female socket contacts.
Q3: Is the 5501-2008 a male or female connector?
The 5501-2008 cable plug uses female socket contacts. Its compatible receptacle uses male pin contacts.
Q4: What is the shell size?
The connector uses Shell Size 20.
Q5: What is the conductor specification?
The original Burton contact arrangement specifies eight 16 AWG conductors for the 2008 configuration.
Q6: What is the standard voltage rating?
The standard Burton 5500 Series voltage rating is 600 V.
Q7: What is the current rating?
The original Burton catalog directs users to its Ampacity appendix rather than assigning a universal current rating to the 2008 contact arrangement.Current capacity must be evaluated according to conductor size, cable construction, operating temperature, and electrical loading.
Q8: What is the pressure rating?
The Burton 5500 Series technical documentation specifies a pressure rating of 10,000 psi, approximately 690 bar.
Q9: What is the standard cable length?
Cable length is specified through the final part-number suffix. For example, 0004 represents a 4-foot cable assembly.
Q10: What is the connector body material?
The standard Burton 5500 Series connector uses an integrally molded elastomer body.
Q11: What is the shell material?
The standard shell material is passivated 316L stainless steel.
Q12: Which connector mates with 5501-2008?
The corresponding bulkhead receptacle is 5507-2008. Compatible flange and cable-mounted receptacle configurations can also be considered.
Q13: Can the cable length be customized?
Yes. Cable lengths and cable assembly configurations can be specified according to project requirements.
Q14: Is 5501-2008 suitable for ROV applications?
Yes. Its eight-contact configuration, Shell Size 20 construction, and 8 × 16 AWG conductor arrangement make it suitable for compatible ROV, subsea tooling, and offshore equipment.
Q15: Is the connector wet-mate?
No. The Burton 5500 Series is a dry-mate connector family. It should normally be connected and disconnected in a dry environment.
Q16: Can it be used with other 55 Series compatible brands?
It can be considered for systems following the same 55 Series interface. Exact shell, keyway, contact, and dimensional compatibility should be verified before deployment.
Why Choose HYSF SUBSEA 5501-2008?
The
HYSF SUBSEA 5501-2008 Burton 55 Series Compatible 8-Pin Straight Cable Plug provides a practical electrical connection solution for demanding subsea applications.Its principal advantages include:
- Burton 55 Series compatible interface
- Shell Size 20 configuration
- Eight female socket contacts
- 8 × 16 AWG conductor arrangement
- Straight inline cable plug design
- Integrally molded elastomer connector body
- Passivated 316L stainless steel shell
- High-conductivity copper-alloy contacts
- 600 V standard series voltage rating
- 10,000 psi series pressure rating
- Factory-molded cable assembly
- Customizable cable lengths
- Suitable for ROV and subsea tooling applications
For ROV manufacturers, subsea engineering companies, offshore equipment suppliers, and marine research organizations, the 5501-2008 provides a robust eight-contact cable connection solution for compatible Burton 55 Series installations.
