5501-2412 Burton 55 Series Compatible 12-Pin Straight Cable Plug Underwater Connector

Product Overview

The HYSF SUBSEA 5501-2412 Burton 55 Series Compatible 12-Pin Straight Cable Plug is a subsea electrical connector designed for underwater equipment requiring reliable multi-channel electrical connections.Featuring a Shell Size 24 configuration and twelve female socket contacts, the 5501-2412 provides a robust electrical interface for subsea cable assemblies, ROV systems, underwater tooling, and offshore equipment.The connector follows the Burton 5500 Series mating interface and is designed for compatibility with corresponding 55 Series bulkhead and flange receptacles.One of the key characteristics of the 5501-2412 is its twelve-contact arrangement using 3/32-inch electrical contacts and 16 AWG conductors.Compared with smaller-shell connectors using 1/16-inch contacts, this configuration provides larger contact dimensions and accommodates larger conductors.Its construction features an integrally molded elastomer body, a corrosion-resistant passivated stainless steel shell, and gold-plated copper-alloy electrical contacts.The standard cable connector plug (CCP) is factory molded onto the cable, with the opposite cable end available for connection to customer equipment.Cable length and cable specifications can be customized according to project requirements.The 5501-2412 is suitable for ROV systems, subsea control modules, umbilical termination systems, underwater instrumentation, marine equipment, and offshore electrical installations.

Key Features and Benefits

1. Twelve-Pin Electrical Configuration

The 5501-2412 features twelve female socket contacts in a Shell Size 24 configuration.The twelve-contact arrangement provides multiple independent electrical circuits within a single subsea connector interface.Typical applications include:

• Multi-channel power connections
• ROV electrical systems
• Subsea control circuits
• Underwater sensor connections
• Marine instrumentation
• Auxiliary equipment connections
• Subsea monitoring systems
• Multi-conductor cable assemblies
• Combined power and signal distribution

The twelve female socket contacts are designed to mate with compatible male pin receptacles in the Burton 55 Series.

2. Burton 55 Series Compatibility

The 5501-2412 follows the Burton 5500 Series dimensional and mating interface.The 55 Series is widely used in subsea equipment, ROV systems, offshore installations, and underwater electrical assemblies.Its standardized interface allows compatible cable plugs and receptacles to be integrated into existing subsea systems.The 5501-2412 can be considered as a replacement or alternative for compatible Burton 55 Series cable plug installations.Compatibility should be confirmed against the exact shell size, contact arrangement, keyway, and mating dimensions.

3. Shell Size 24 Large-Body Configuration

The 5501-2412 uses a Shell Size 24 metal shell with twelve electrical contacts.The larger shell configuration provides space for twelve 3/32-inch contacts and their corresponding 16 AWG conductors.This design is particularly suitable for applications requiring larger electrical contacts and a robust mechanical interface.The Shell Size 24 construction also provides a practical option for equipment where smaller Shell Size 15 or 20 connectors are not appropriate.

4. Twelve 3/32-Inch Electrical Contacts

One important feature of the 5501-2412 is its original Burton contact arrangement.The technical catalog specifies:12 × 3/32-inch contactsThis contact configuration provides a larger contact interface compared with the 1/16-inch contacts used in several smaller-shell arrangements.The larger contact dimensions are suitable for applications requiring robust electrical connections.The contact arrangement should be evaluated together with the conductor size, cable construction, and operating conditions.

5. 12 × 16 AWG Conductor Configuration

The original Burton technical catalog specifies twelve 16 AWG conductors for the 2412 contact arrangement.This conductor configuration provides twelve independent electrical circuits within the Shell Size 24 connector body.It is suitable for appropriately designed power, control, instrumentation, and signal circuits.Actual current capacity must be determined according to conductor size, cable construction, operating temperature, conductor bundling, and electrical loading.The 16 AWG conductor arrangement should not be interpreted as a fixed current rating for every contact.

6. Straight Cable Plug Design

The 5501-2412 features a straight cable connector plug configuration.Its straight design allows the cable to extend axially from the connector body.This configuration is suitable for conventional cable routing in:

• ROV systems
• Subsea tooling
• Umbilical assemblies
• Underwater control systems
• Marine instrumentation
• Offshore electrical equipment
• Subsea monitoring systems

The straight configuration provides a practical solution for installations where sufficient axial cable clearance is available.

7. Twelve Female Socket Contacts

The 5501-2412 features twelve female socket contacts.In the Burton 5500 Series connector architecture, cable plugs contain female socket contacts, while compatible receptacles contain male pin contacts.This arrangement provides a defined electrical interface for compatible bulkhead and flange receptacles.The original Burton technical catalog specifies gold-plated copper-alloy contacts for the 5500 Series.Gold plating helps provide reliable electrical contact and corrosion resistance.

8. Integrally Molded Elastomer Body

The connector features an integrally molded elastomer body.The molding process bonds the elastomer to the internal metal structure, providing mechanical protection and environmental sealing.The molded construction helps protect the internal electrical contacts and cable termination area.The original Burton 5500 Series uses molded elastomer sealing technology designed to reduce water intrusion through the connector structure.

9. Passivated Stainless Steel Shell

The standard Burton 5500 Series uses passivated 316 stainless steel for its connector shells and coupling rings.This material provides:

• Marine corrosion resistance
• Mechanical strength
• Seawater compatibility
• Structural protection
• Long-term subsea equipment suitability

316L stainless steel can also be specified for compatible manufacturing configurations, subject to the approved material selection.

10. 600V Standard Voltage Rating

The standard Burton 5500 Series voltage rating is 600 V.This makes the connector suitable for appropriately designed subsea power and control circuits.The wider 5500 Series family also offers selected high-voltage configurations, including 1000 V, 2000 V, and 3000 V options.However, higher-voltage configurations require specific contact arrangements and insulation designs.The standard 5501-2412 configuration should not be assumed to support higher voltages without separate engineering confirmation.

11. High-Pressure Subsea Capability

The Burton 5500 Series technical documentation specifies a standard open-face pressure rating of 10,000 psi, approximately 690 bar.The connector family uses rugged metal shells and integrally molded interfacial sealing technology.This construction is designed for demanding underwater applications.The complete installed assembly should be evaluated according to the mating receptacle, cable construction, mounting configuration, and operating environment.

12. Customized Cable Lengths

The 5501-2412 is a factory-molded cable connector plug.The standard assembly consists of one connector at one end and an open cable end at the other.The original Burton part-number system identifies cable assembly length through the final suffix.For example:

• 5501-2412-0004: 4 ft cable assembly

The 5501-2412-0004 configuration is also listed in established Burton connector product catalogs.Customized cable assemblies can be evaluated according to project requirements.Available customization options may include:

• Cable length
• Cable conductor size
• Cable jacket material
• Cable outside diameter
• Conductor identification
• Cable termination
• Customized cable assembly

The exact cable specification should be confirmed before production.

13. Dry-Mate Connection Design

The Burton 5500 Series is a dry-mate underwater connector family.Its mating interface uses integrally molded interfacial sealing technology.The connector should be connected and disconnected in a dry environment, with electrical circuits de-energized before mating or unmating.It should not be treated as a connector designed for live underwater mating operations.

14. Suitable for ROV and Offshore Applications

The 5501-2412 is particularly suitable for underwater equipment requiring multiple electrical circuits and larger contact configurations.Potential applications include:

• Work-Class ROV systems
• ROV toolskids
• Subsea umbilical assemblies
• Subsea control modules
• Underwater instrumentation
• Offshore inspection equipment
• Marine research systems
• Subsea electrical distribution
• AUV and underwater robotic systems
• Subsea monitoring networks

5501-2412 Technical Specifications

Parameter	Specification
Brand	HYSF SUBSEA
Model	5501-2412
Connector Series	Burton 5500 Series Compatible
Product Type	Straight Cable Connector Plug (CCP)
Shell Size	24
Number of Contacts	12
Contact Gender	Female Socket
Installation Type	Inline / Cable Mount
Connector Configuration	Straight
Contact Size	12 × 3/32 inch
Conductor Arrangement	12 × 16 AWG
Cable Termination	One Connector End / One Open Cable End
Cable Length	Customized
Connector Body Material	Integrally Molded Elastomer
Shell Material	Passivated 316 Stainless Steel
Contact Material	Gold-Plated Copper Alloy
Standard Voltage Rating	600 V
Current Capacity	Refer to Ampacity Appendix and approved configuration
Pressure Rating	10,000 psi / Approximately 690 bar
Mating Cycles	500 (series reference)
Operating Temperature	-40°C to +90°C (series reference)
Cable Type	UL SOW-A or MIL-C-915
Pigtail Specification	MIL-W-16878
Connector Type	Dry-Mate
Mating Interface	Compatible Burton 55 Series Receptacle

Engineering Note: The original Cooper Interconnect / Eaton Burton 5500 Series technical catalog specifies the 2412 contact arrangement as twelve 3/32-inch contacts with 16 AWG wires. It specifies a standard 600 V voltage rating, 10,000 psi open-face pressure rating, and 500 mating cycles for the series.The original catalog directs users to its Ampacity appendix for current capacity rather than specifying a universal current rating for the 2412 arrangement.The exact electrical ratings, contact plating, cable specifications, dimensions, and pressure qualification of the HYSF production version should be confirmed against approved engineering drawings and test records.

Twelve-Pin Contact Configuration

The 5501-2412 features twelve female socket contacts.The original Burton contact arrangement identifies the 2412 configuration as:12 × 3/32-inch contacts – 12 × 16 AWG wiresThe Burton 5500 Series uses socket contacts in cable plugs and male pin contacts in compatible receptacles.The twelve-contact arrangement provides an electrical interface for appropriately designed power, signal, control, and instrumentation circuits.Before cable assembly or equipment integration, engineers should verify:

1. The twelve contact positions.
2. The mating-face orientation.
3. The conductor identification.
4. The pin-to-wire assignment.
5. Electrical continuity.
6. Insulation resistance.
7. Cable termination requirements.

Customized conductor arrangements can be evaluated according to project requirements.Important: The exact contact numbering and conductor colors should follow the approved 5501-2412 production wiring diagram.

Cable Assembly Configuration

The 5501-2412 is supplied as a factory-molded cable connector plug.One end features the 12-pin connector, while the opposite end provides an open cable termination for connection to customer equipment.The original Burton part-number system identifies cable assembly length through the final suffix.Example:

Part Number	Cable Assembly Length
5501-2412-0004	4 ft

Available customization options may include:

• Cable length
• Cable conductor size
• Cable jacket material
• Cable outside diameter
• Conductor identification
• Cable termination
• Customized cable assembly

The exact cable specification should be confirmed before production.

Compatible Connectors and Accessories

5507-2412 – 12-Pin Bulkhead Receptacle

The Burton 5507 Series is a bulkhead connector configuration designed for equipment panel and pressure housing installation.The 5507-2412 is the corresponding Shell Size 24, twelve-contact bulkhead receptacle configuration.It features male pin contacts designed to mate with compatible 5501-2412 cable plugs.

5506-2412 – 12-Pin Flange Receptacle

The Burton 5506 Series is a flange-mount receptacle configuration for subsea equipment installations.The 5506-2412 provides a corresponding Shell Size 24, twelve-contact interface for compatible cable plug assemblies.

55A1-2412 – 12-Pin Attachable Cable Plug

The Burton 55A1 Series is an attachable cable plug configuration designed for customer cable termination.It can be considered when customers need to assemble the connector onto their own cable rather than purchasing a factory-molded cable assembly.Note: Verify the exact ordering configuration, contact arrangement, keyway, mounting dimensions, and cable specifications before ordering mating receptacles and accessories.

Typical Applications of 5501-2412

1. Remotely Operated Vehicles (ROVs)

The 5501-2412 provides a twelve-contact cable connection for ROV electrical systems, tooling, auxiliary equipment, and subsea instrumentation.Its larger 3/32-inch contact configuration is suitable for appropriately designed electrical circuits requiring robust contact interfaces.

2. Subsea Tooling

Underwater tools and manipulators frequently require multiple electrical connections for power, control, and feedback signals.The 5501-2412 provides a twelve-contact cable interface for compatible subsea tooling systems.

3. Subsea Umbilical Assemblies

Subsea umbilicals and cable termination systems require reliable electrical connectors for connecting underwater equipment.The 55 Series interface provides an established connector option for compatible cable assemblies.

4. Subsea Control Modules

Subsea control systems may incorporate multiple electrical connections for monitoring, instrumentation, and auxiliary functions.The twelve-contact configuration can be considered for systems requiring multiple independent electrical circuits.

5. Marine Instrumentation

Marine sensors and instrumentation systems require reliable electrical connections for power, signal transmission, and monitoring.The 5501-2412 offers a multi-contact cable-mounted interface for suitable applications.

6. Offshore Inspection Equipment

Offshore inspection systems frequently use subsea cameras, sensors, lighting equipment, and electrical tools.The connector can be integrated into compatible underwater cable assemblies.

7. AUV and Underwater Robotic Systems

Autonomous underwater vehicles and robotic platforms frequently require multiple electrical interfaces for sensors, control systems, and auxiliary equipment.The 5501-2412 provides twelve contact positions for appropriately designed electrical connections.

8. Subsea Electrical Distribution

The connector can be considered for suitable multi-conductor electrical distribution and control applications in subsea systems.

9. Oceanographic Research Equipment

Underwater research equipment often requires multiple electrical circuits for sensors, monitoring devices, and auxiliary systems.The twelve-pin configuration provides a practical connection option for compatible research equipment.

Installation and Maintenance Guidelines

Step 1: Inspect the Connector

Inspect the connector shell, contact sockets, molded body, and cable assembly for visible damage.

Step 2: Verify Compatibility

Confirm the Shell Size 24 configuration, contact arrangement, keyway, and mating interface of the receptacle.

Step 3: Check the Contacts

Ensure that all twelve female socket contacts are clean and free from contamination or mechanical damage.

Step 4: Verify Electrical Continuity

Check all twelve conductors and verify the approved wiring assignments.

Step 5: Mate the Connector

Follow the manufacturer’s recommended mating procedure and ensure correct mechanical alignment.

Step 6: Secure the Locking Mechanism

Install the appropriate locking ring or retention accessory according to the approved configuration.

Step 7: Perform System Testing

Verify electrical continuity, insulation resistance, and the complete assembly’s pressure qualification before deployment.

Step 8: Maintain After Use

Inspect the connector after recovery and follow the manufacturer’s recommended cleaning and maintenance procedures.Important: The Burton 5500 Series is a dry-mate connector family. Circuits should be de-energized before mating or unmating. Do not treat this connector as a wet-mate connector.

Quality Control and Testing

Depending on the ordered configuration and project requirements, HYSF SUBSEA quality-control procedures may include:

• Visual inspection
• Dimensional verification
• Contact inspection
• Electrical continuity testing
• Insulation resistance measurement
• Contact resistance measurement
• Cable identification checks
• Mating compatibility verification
• Mechanical inspection
• Hydrostatic pressure testing

The applicable test procedures and acceptance criteria should be established according to the approved connector configuration and intended operating environment.

Frequently Asked Questions

Q1: What is the 5501-2412 underwater connector?

The 5501-2412 is a twelve-pin straight cable connector plug from the Burton 5500 Series, featuring Shell Size 24 and female socket contacts.

Q2: How many contacts does the 5501-2412 have?

It features twelve female socket contacts.

Q3: What is the shell size?

The connector uses Shell Size 24.

Q4: What is the contact size?

The original Burton contact arrangement specifies twelve 3/32-inch contacts.

Q5: What is the conductor specification?

The original Burton contact arrangement specifies twelve 16 AWG conductors.

Q6: Is the 5501-2412 a male or female connector?

The 5501-2412 cable plug uses female socket contacts. Its compatible receptacle uses male pin contacts.

Q7: What is the standard voltage rating?

The standard Burton 5500 Series voltage rating is 600 V.

Q8: What is the current rating?

The original Burton catalog directs users to its Ampacity appendix rather than assigning a universal current rating to the 2412 contact arrangement.Current capacity must be evaluated according to conductor size, cable construction, operating temperature, and electrical loading.

Q9: What is the pressure rating?

The Burton 5500 Series technical documentation specifies a standard open-face pressure rating of 10,000 psi, approximately 690 bar.

Q10: What is the standard cable length?

The cable length is specified through the final part-number suffix. The 5501-2412-0004 configuration represents a 4-foot cable assembly.

Q11: What is the connector body material?

The standard Burton 5500 Series connector uses an integrally molded elastomer body.

Q12: What is the shell material?

The standard shell material is passivated 316 stainless steel.

Q13: Which connector mates with 5501-2412?

The corresponding bulkhead receptacle is 5507-2412, while 5506-2412 provides a flange-mount receptacle configuration.

Q14: Can the cable length be customized?

Yes. Cable lengths and cable assembly configurations can be specified according to project requirements.

Q15: Is 5501-2412 suitable for ROV applications?

Yes. Its twelve-contact configuration, Shell Size 24 construction, and 16 AWG conductor arrangement make it suitable for compatible ROV, subsea tooling, and offshore equipment.

Q16: Is the connector wet-mate?

No. The Burton 5500 Series is a dry-mate connector family. It should normally be connected and disconnected in a dry environment.

Q17: Can it be used with other 55 Series compatible brands?

It can be considered for systems following the same 55 Series interface. Exact shell, keyway, contact, and dimensional compatibility should be verified before deployment.

Why Choose HYSF SUBSEA 5501-2412?

The HYSF SUBSEA 5501-2412 Burton 55 Series Compatible 12-Pin Straight Cable Plug provides a practical electrical connection solution for demanding subsea applications.Its principal advantages include:

• Burton 55 Series compatible interface
• Shell Size 24 configuration
• Twelve female socket contacts
• 12 × 3/32-inch contact arrangement
• 12 × 16 AWG conductor configuration
• Straight inline cable plug design
• Integrally molded elastomer connector body
• Passivated stainless steel shell
• Gold-plated copper-alloy contacts
• 600 V standard series voltage rating
• 10,000 psi series pressure rating
• Factory-molded cable assembly
• Customized cable lengths
• Suitable for ROV and subsea tooling applications

For ROV manufacturers, subsea engineering companies, offshore equipment suppliers, and marine research organizations, the 5501-2412 provides a robust twelve-contact cable connection solution for compatible Burton 55 Series installations.